Model Assumptions
- Demand is deterministic and constant throughout the year.
- Inventory depletes at a constant rate.
- Replenishment is instantaneous when inventory reaches zero.
- No shortages or backorders are allowed.
These assumptions are illustrated in the inventory cycle diagram (Fig. 18.1), where inventory level drops linearly and is instantly restored to maximum \( Q \).
Inventory Cost Components
Let:
- \( Q \): Order quantity
- \( D \): Annual demand (units/year)
- \( A \): Ordering cost per order
- \( h \): Annual holding cost per unit
Ordering Cost
Number of orders per year: \( \frac{D}{Q} \)
Annual ordering cost:
$$ O(Q) = \frac{D}{Q} \cdot A $$
Holding Cost
Average inventory level: \( \frac{Q}{2} \)
Annual holding cost:
$$ H(Q) = \frac{Q}{2} \cdot h $$
Total Inventory Cost
$$ T(Q) = O(Q) + H(Q) = \frac{D}{Q} \cdot A + \frac{Q}{2} \cdot h \quad \text{(Eq. 18.1)} $$
Derivation of EOQ
To minimize total cost \( T(Q) \), set the derivative to zero: $$ \frac{dT(Q)}{dQ} = -\frac{DA}{Q^2} + \frac{h}{2} = 0 $$ Solving for \( Q \): $$ Q^* = \sqrt{\frac{2AD}{h}} \quad \text{(Eq. 18.2)} $$ This is known as the Wilson-Harris formula.
Optimal Metrics
- Total cost at EOQ: $$ T(Q^*) = \sqrt{2ADh} $$
- Optimal number of orders per year: $$ n^* = \frac{D}{Q^*} $$
- Optimal cycle time (in days): $$ t^* = \frac{Q^*}{D/365} = \frac{365}{n^*} $$
- EOQ is inversely proportional to the square root of holding cost: $$ Q^* \propto \frac{1}{\sqrt{h}} $$
Safety Stock Consideration
Let \( s \) be the stock-out cost per incidence. The adjusted carrying cost becomes \( h + s \). Safety stock is: $$ Q_s = Q^* \cdot \sqrt{\frac{s}{s + h}} $$